Delivered project · Case study

Automatic M8 Tapping for Two Sheet-Metal Part Sizes

One machine for two part variants, with four holes tapped together on the selected part. Dedicated pneumatic feed and discharge mechanisms connect magazine loading to finished-part collection. The machine has been delivered.

  • Two part sizes
  • Four M8 holes per part
  • One variant at a time
Complete custom tapping machine with automatic feed paths, tapping area and finished-part collection tray.View full-size image
6516 gear-driven tapping platform with automatic feeding and discharge.

The requirement

Two sheet-metal sizes. Four M8 threads in each part.

The customer needed one machine to accommodate the larger and smaller components, with automatic handling after the operator replenishes the selected magazine.

The larger and smaller sheet-metal components for this four-hole M8 tapping application.View full-size image
The two part variants use dedicated fixtures and feed arrangements. Surface rust retouched for presentation.

Two groups of four, selected separately

The heavy-duty multi-spindle head has eight tapping spindles arranged in two groups of four. One group corresponds to the larger component; the other corresponds to the smaller component.

Both part-specific fixture arrangements are integrated into one fixture assembly. Each variant has a separate storage magazine, feed track, pneumatic pusher and discharge cylinder.

One variant runs at a time. When the larger part is selected, the smaller-part feed path remains inactive, and vice versa. Changeover requires setup adjustments.

Simplified top views of the larger and smaller workpieces, each with four highlighted M8 threaded holes and a central opening. Not to scale.View full-size schematic

Two workpiece sizes, four threads per part

Simplified from the supplied part photographs. Customer identifiers, dimensions and tolerances are omitted. The outline and hole positions are illustrative, not to scale, and are not a manufacturing drawing.

Process route

From magazine loading to part collection

Automatic handling covers the selected feed path. The operator still replenishes parts in batches and attends to production.

  1. Load the magazine

    The operator replenishes the storage magazine for the selected part size.

  2. Feed the part

    A pneumatic pusher advances the part into the machining position.

  3. Tap four holes

    The corresponding four-spindle group taps the M8 holes, with automatic cooling and chip flushing.

  4. Discharge and collect

    The discharge mechanism transfers the part onto the support and into a perforated tray that allows coolant to drain.

Project configuration

A shared platform with part-specific handling

The 6516 gear-driven tapping machine, two four-spindle groups and dedicated feed paths form one integrated configuration. A PLC and touchscreen provide machine control and operator interaction.

Configuration described in the project information
Tapping platform6516 gear-driven tapping machine
Multi-spindle layoutTwo groups of four tapping spindles; one group in use at a time
Part variantsTwo sheet-metal sizes, processed separately
Thread specificationFour M8 × 1.25 holes per part
Feeding and dischargeDedicated pneumatic mechanisms for each variant
ControlsPLC and touchscreen
Coolant and collectionAutomatic cooling, chip flushing and a perforated collection tray

Handling comparison

The change is in feeding, discharge and operator involvement

Both arrangements tap four holes simultaneously. The comparison is with a four-spindle machine that requires manual loading and unloading.

Indicative comparison, not a measured before-and-after trial
Process aspectFour-spindle tapping with manual handlingThis automatic feeding project
Tapping operationFour holes tapped togetherFour holes tapped together on the selected variant
Part handlingOperator loads and unloads each partPneumatic feed and discharge after batch magazine loading
Operator involvementOne operator continuously attends the machinePeriodic batch replenishment and production attention remain necessary
Cycle per partEstimated 8–10 secondsTarget: 6–8 seconds for either size
Includes feeding, tapping and discharge.
Measured: 6.5 seconds for the large part;
6.2 seconds for the small part.

Scroll horizontally to compare all columns on smaller screens.

The project target is 6–8 seconds per part for both sizes, including feeding and discharge. The measured cycle figures were supplied and confirmed by BINSING; the 8–10-second manual baseline remains an estimate, not a measured before-and-after trial. Cycle time does not represent sustained shift output: periodic replenishment and production attention remain necessary.

Equipment details

Inspect the machine, controls and fixtures

Open any photograph at full size to review the arrangement. Images retain their full frame so the feed paths and surrounding equipment remain visible.

Machine operation

Watch this machine in operation

Four views of the same project: automatic feeding and discharge, machining close-up, machine overview and finished-part collection. Select a video to play.

M8 Tapping — Automatic Feed and Discharge
CUSTOM CONFIGURATION / VIDEO

M8 Tapping — Automatic Feed and Discharge

Watch the tapping area, pneumatic handling and discharge route on the custom machine. One part variant is processed at a time.

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M8 Tapping — Fixture and Machining Close-up
CUSTOM CONFIGURATION / VIDEO

M8 Tapping — Fixture and Machining Close-up

A closer view of the four-spindle tapping group, part fixture and coolant supply during operation.

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M8 Tapping — Machine Overview
CUSTOM CONFIGURATION / VIDEO

M8 Tapping — Machine Overview

See the machining area and wider machine arrangement for the two-size sheet-metal tapping application.

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M8 Tapping — Discharge and Collection
CUSTOM CONFIGURATION / VIDEO

M8 Tapping — Discharge and Collection

Follow the discharge support into the perforated collection tray used to collect parts and drain coolant.

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Plan your application

Need several holes tapped, or two variants on one machine?

A drawing is useful, but clear part photos and a description are enough to start the conversation.

Discuss Your Part

Useful details to share

  • Part drawings or clear photos
  • Material and thread specification
  • Part variants and changeover needs
  • Target output and preferred loading method

The selected machine or solution will be included in your inquiry.

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