Process planning · Standard & custom equipment

Drilling Exit Burrs: Define the Edge Requirement and Deburring Responsibility

Separate drilling performance from finished-edge acceptance with an edge map, before-and-after evidence and a clear deburring scope.

BINSING drilling and tapping equipment for a hole and edge-condition review

The short answer

An acceptable hole diameter does not establish an acceptable exit edge. Identify each exit, specify the required edge condition and agree where it will be inspected. Compare the as-drilled result with the result after any deburring operation. The equipment quotation should state which operation produces the final edge and who verifies it, including edges hidden inside intersecting holes.

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Review the published specifications and configuration options against your part drawing before requesting a quote.

Treat each exit edge as an identified feature

Mark the drill entry and exit on a section view, not only on the front view of the hole pattern. A through hole can exit onto a flat face, an inclined wall or another hole. Those locations may have different access for inspection and a later operation. Give each edge an identifier so a photograph and a requirement can refer to the same place.

Avoid using burr-free as the only acceptance instruction. Ask the drawing or quality owner to define the permitted edge condition, inspection method and production stage. An intentional chamfer or radius is a feature with its own requirement; it should not appear as an undocumented consequence of making an edge look cleaner. Keep any prohibition on changing the surrounding surface visible in the same record.

Reducing a burr and accepting an edge are different decisions

Sandvik Coromant's guidance on irregular-surface drilling identifies internal intersections as difficult locations for deburring and discusses reducing burr formation through process planning. This supports reviewing the actual exit geometry with the tooling specialist. It does not establish a universal drilling arrangement that eliminates every burr or replaces finished-edge inspection.

A supplier may propose a tooling change, an altered sequence or a separate edge-finishing operation. Ask which requirement each proposal addresses and how its result will be demonstrated. Keep the proposed process conditions in the technical review; the buyer's acceptance record should identify the required outcome rather than prescribe an unreviewed cutting adjustment.

Capture the edge before and after the finishing operation

Use a paired record to make the process boundary visible. The following template is an original purchasing aid, not a standard for burr measurement. Have the quality owner supply the actual method and limits. Where inspection cannot access the edge directly, agree an appropriate method before the demonstration rather than relying on a photograph of a different edge.

Example edge-evidence record to complete for each exit
Record fieldAs-drilled evidenceAfter finishing evidence
IdentityPart, hole and exit-edge IDSame identity or documented paired sample
ConditionObservation using the agreed methodResult against the finished-edge requirement
OperationDrilling setup and tool referenceFinishing operation and responsible party
Adjacent featureStarting condition of protected faceCheck for unintended material removal
DispositionProceed, hold or reviewAcceptance decision and reviewer

Compare complete routes rather than attractive sample edges

In a hypothetical comparison, one machine demonstration includes hand deburring after drilling, while another presents the part immediately after the machine cycle. Their final photographs may look similar, but the quoted routes are different. Record the extra operation, handling and inspection before comparing throughput or staffing. Manual work is not automatically unacceptable; undisclosed work makes the comparison unreliable.

If deburring belongs to an existing downstream process, define the condition that process can receive and who confirms compatibility. If it belongs in the proposed equipment, identify the included edges and any exceptions. A visible outer edge and a hidden intersection should not silently share the same coverage claim. Include tool access, consumables and subsequent verification in the scope discussion.

Keep the trial conclusion tied to the edge map

Ask the trial report to distinguish edges checked from edges not evaluated. Keep the original as-drilled evidence even when the finished part passes. It helps explain which operation delivered the accepted result and makes later changes easier to review. If a different blank changes the exit location or wall thickness, ask whether the original evidence still covers that condition.

For a BINSING inquiry, send the drawing with exit edges marked, the agreed edge requirements and the proposed responsibility split. Include representative problem and acceptable samples when available. Request a scoped proposal for drilling and any required finishing. Neither a machine photograph nor a nominal hole specification confirms the final edge quality of your application.

Prepare your part information

  • Every exit edge has an identifier
  • Edge requirements and inspection stage are defined
  • As-drilled and finished results are separated
  • Hidden intersections and exceptions are listed
  • Deburring and final acceptance have named owners
Discuss hole-edge requirements →

Common questions

Does chip removal also remove an exit burr?

Do not assume it does. Chip handling and the required edge condition are separate acceptance items. Ask the responsible process reviewer how each will be achieved and checked.

Should every drilled hole receive a chamfer?

Only where the approved feature requirement calls for it. Ask the drawing owner to define the required edge rather than adding an unspecified chamfer during the trial.

Sources and further reading

Define your drilled-hole edge requirements

Send marked exit edges, acceptance requirements and the intended deburring scope for application review.

Discuss hole-edge requirements ↗