Machine selection · Standard & custom equipment

Simultaneous or Sequential Hole Machining: Compare the Actual Feature Groups

Compare simultaneous multi-spindle and sequential hole machining using hole families, access, tooling clearance and a drawing-linked operation map.

BINSING servo traverse platform for reviewing multi-position hole machining

The short answer

Group holes by the operations they need before deciding which can run together. Simultaneous machining can overlap eligible operations, but different diameters, depths, access directions and prerequisites may require separate groups. Sequential machining handles features in a defined order; its real comparison must include positioning and tool changes. Require a proposed tool layout and sequence rather than dividing a single-hole time by the spindle count.

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Compare simultaneous drilling, traverse layouts and custom configurations against your complete hole pattern.

Classify the features before counting spindles

Give every hole a drawing-linked identity. Record its direction, required diameter or thread, depth reference and starting condition. Features that look alike in a top view may need different tools or sequences. Distinguish a clearance hole from a threaded hole and an existing opening from solid material. The supplier needs that information to propose a defensible grouping.

SUHNER's official POLYdrill range includes fixed and adjustable hole-spacing arrangements. Its drilling application page also describes simultaneous multiple operations. These sources establish that such equipment arrangements exist; they do not confirm that your entire hole pattern can share a feed or establish any BINSING cycle time. The next step is an application-specific layout review.

Show prerequisites and possible overlap together

The following hypothetical part has six features. A1–A4 are one repeated hole family, B1 needs a different drilling operation, and C1 needs drilling followed by tapping. This deliberately simple map does not specify cutting conditions. It shows why six holes need not mean six tools working at the same time, and why a mixed route may be more appropriate than either extreme.

Original mixed-hole sequence worksheet
Feature groupSequential candidateGrouped candidate and questionDependency to preserve
A1–A4: repeated holesVisit A1, A2, A3 and A4Machine together if access, spacing and proposed tool conditions permitLocation and clamping established before the group starts
B1: different hole familyDedicated B1 operationSeparate group unless a compatible shared arrangement is confirmedConfirm tool/feed compatibility or keep a separate operation
C1: hole preparationPrepare C1 before its threadMay overlap other eligible work only in a reviewed arrangementRequired starting hole must exist before C1 tapping
C1: tappingTap after required preparationSeparate tapping step or station with confirmed transferDrilling and tapping the same hole remain ordered steps
Final checksVerify all six feature identitiesVerify the same identities, including every grouped spindleComplete the required route before finished-part acceptance

Review the space around every tool

A hole-center drawing alone does not establish tool access. Ask for a layout showing holders, tool projections, surrounding part features and fixture elements. Include the loading position and the proposed approach and withdrawal paths. Adjustable spacing does not mean unlimited holder clearance. Fixed spacing does not remove the need to check the real work envelope.

Where operations share a feed arrangement, request confirmation that the proposed tools and features can work within that arrangement. Where heads move independently, ask how their sequence and interference avoidance are defined. Do not infer independent motion, individually controlled speed or automatic tool changing from the phrase multi-spindle. Record the actual proposed configuration and leave unresolved points visible in the quotation.

Compare complete sequences rather than spindle arithmetic

For a sequential proposal, list positioning, machining, tool changes, loading and required inspection. For a grouped proposal, list each group and the actions between groups. Some actions may overlap; others must wait. Show those relationships on a timing diagram supplied for the actual system. Summing all operations can overstate a parallel route, while ignoring positioning or transfer can understate a sequential one.

The longest tool action is not automatically the complete grouped cycle. Approach, return, part exchange and other included work still matter. Avoid claims such as four spindles delivering exactly four times the output. Compare accepted completed parts over the same observed period, with the same starting condition and inspection boundary. Record whether the test includes ordinary replenishment and tool service.

Keep feature-level evidence even when the operation is grouped

Assign each tool position to its corresponding hole identity during the trial. A summary stating that the part passed gives less diagnostic information than a feature-level result when one position behaves differently. Keep the acceptance method consistent across the two proposals. For a threaded feature, its prerequisite operation and final thread check remain visible even if equipment integrates the transfers.

Send BINSING a marked hole map, material and supplied-state information, target part mix and the available workholding references. Request both a grouping proposal and an explanation of the operations that remain separate. A mixed solution is a valid outcome. The catalog platform is an inquiry starting point, with compatibility and installed functions to be confirmed for the project.

Prepare your part information

  • Each feature identified by operation and starting condition
  • Prerequisites shown before proposing simultaneous groups
  • Tool holders, fixtures and approach envelopes reviewed
  • Complete grouped and sequential timing boundaries aligned
  • Feature-level trial results tied to tool positions
Review the hole sequence →

Common questions

Can holes of different diameters run together?

Possibly, but the actual tools, drive and feed arrangement require application review. Different diameters do not prove either compatibility or incompatibility by themselves.

Does sequential mean a single-spindle CNC?

No. Sequential describes the operation order. Dedicated equipment can also process groups or positions successively.

Sources and further reading

Related equipment and project information

Map your holes into a proposed machining sequence

Send a numbered hole drawing, supplied condition and part mix so the compatible groups and separate operations can be reviewed.

Review the hole sequence ↗